Cubic Aggregate Production Complex

The cube-shaped crushed stone production complex is a high-tech equipment system that processes rock mass into crushed stone with a clear grain geometry.

The complex includes inertial centrifugal vertical crushers (DIV), vibrating screens with resonating grids (GVR), feed hoppers, and belt conveyors.

All components are combined into a single technological cycle to obtain high-quality cubical crushed stone and fractionated sand.

How it works

The material is fed into a hopper, from where it is fed into a centrifugal crusher with a vertical shaft (DIV).

The self-feeding rotor and crushing chamber create a high-speed vortex in which the material particles are crushed against the lined surface and against each other, forming cube-shaped grains.

After crushing, the material is sorted into fractions using a vibrating screen with rubber resonating meshes, ensuring accurate screening and minimizing wear.

What it is used for

The complex is used to convert rock mass or pre-crushed stone into crushed stone with a regular grain shape, which is particularly important for construction and road works.

The main goal is to produce high-quality cube-shaped crushed stone, which demonstrates better technical characteristics in mixtures than traditional crushed stone.

In which areas is it used?

Road construction — cuboid crushed stone ensures denser compaction, improving the adhesion and durability of asphalt concrete pavement.
Railway construction — used as a sub-ballast layer due to its high load resistance.
Production of concrete and reinforced concrete products — the cubic shape improves adhesion in concrete mixtures.
Construction of residential and industrial facilities — as a filler for high-strength building materials.

Advantages and features

Formation of an ideal cube-shaped grain — increased strength and adhesion to bitumen or cement.
Minimal wear on components — self-lubricating crusher elements extend the service life of the equipment.
High productivity — optimization of the crushing process in 3–4 stages allows for high volumes of crushed stone to be produced.
Low energy consumption — thanks to the inertial principle and resonant screens.
Resistance to abrasive wear — the ability to process rocks of any strength. Compactness and modularity — the ability to adapt to specific production conditions.

Vertical shaft inertial centrifugal crushers (VSC) are designed for the third and fourth stages of crushing materials of any strength and abrasiveness to obtain fine fractions with a cubic grain shape across the entire range of crushed products.

Technical characteristics of vertical inertial crushers DIV

Names of main parameters and dimensions	ДІВ-250	ДІВ-100
Crushing capacity per pass, t/h	250	100
Output product size, mm	20-40	20-40
Maximum permissible size of crushed piece, mm	70	50
Closed-circuit productivity when crushing crushed stone to minus 16 mm, t/h	150-175	60-80
Fractional composition of crushed product, %
11-16 mm	22-27	22-27
8–11 mm	23-25	23-26
4-8 mm	12-15	12-15
0-4 mm	35-40	35-40
Installed capacity, kW	2x160	130
Mass, t	17	10
Overall dimensions, mm
length	4500	3750
width	2500	1750
height	3200	2500

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Complex for the production of cube-shaped crushed stone

How it works

What it is used for

In which areas is it used?

Advantages and features

Technical characteristics of vertical inertial crushers DIV